In the highly precise industry of semiconductor manufacturing, the yield and performance of chips often depend on the purity at the micro level. In this field, ultra-pure water is not only experimental water, but also an indispensable 'chemical reagent' in core processes such as wafer cleaning and etching. A semiconductor company in Wuxi prospectively introduced AiKe's AI artificial intelligence and AKZY-RO-UP central pure water system integrated machine, building a solid water-quality barrier for the enterprise's semiconductor R&D and production.

📅Service time: 1 year

🏫 User: AKZY-RO-UP Central Pure Water System

📍Province/City: Wuxi City, Jiangsu Province

🧪 Equipment Series: AKZY-RO-UP Series

💧 Equipment Water Quality: RO Pure Water + UP Ultrapure Water

I. Unit Introduction and Background of Water-Equipment Application

Wuxi, as a stronghold of the integrated circuit industry in the Yangtze River Delta, has a unique semiconductor industry chain ecology. A semiconductor company in Wuxi is a high-tech enterprise focusing on semiconductor chip design, manufacturing and advanced packaging and testing. In the semiconductor process, even if the water contains ppt (one-trillionth) level trace ions, organic matter (TOC) or tiny particles, it will cause wafer surface contamination, circuit short circuit or device failure.

As the company's process technology continues to improve, the original water-treatment equipment gradually shows fatigue in water-quality stability, large-flow centralized water supply and intelligent operation and maintenance. Affected by the Taihu water system and seasonal alternation, the source water in Wuxi fluctuates greatly, and conventional equipment can hardly cope with the water-quality shock brought by raw-water fluctuations. To thoroughly eliminate the impact of water-quality variables on chip yield, a certain Tian semiconductor company, after strict process verification, finally selected AiKe's AI artificial intelligence combined with AKZY-RO-UP central pure water system integrated machine.

II. The Solution Brought by AiKe Pure-Water Machine

In response to the extremely strict ultimate requirements and large-flow needs of the semiconductor industry for ultra-pure water, AiKe provides a forward-looking pure water solution:

1. AI Artificial Intelligence Adaptive Control
The system has a built-in AI artificial intelligence control center, equipped with a high-precision water-quality sensing matrix. It can perceive in real time the changes in turbidity, hardness and residual chlorine of the source water in Wuxi, and use AI algorithms to dynamically adjust the flushing cycle and working parameters of the pretreatment system. This 'on-demand adaptive' mechanism effectively prevents the impact of raw-water fluctuations on the core purification components, ensuring the absolute stability of produced water quality.

2. Central Integrated Machine Large-Flow Design
As the central pure water system integrated machine, AKZY-RO-UP integrates pretreatment, two-stage reverse osmosis (RO), continuous electrodeionization (EDI) and ultra-purification terminal treatment modules. The integrated design greatly saves the floor space of the laboratory/workshop, while the large-flow central water supply mode can meet the simultaneous water intake of multiple terminals, ensuring the uninterrupted operation of production and R&D links.

3. Ultimate Purification and Full-Process Traceability
Through multi-stage membrane separation and resin exchange technology, the system produces water with resistivity stably maintained at 18.2 MΩ·cm (25℃), and TOC (total organic carbon) controlled at an extremely low level, fully meeting the semiconductor-grade ultra-pure water standard. At the same time, the AI system supports the full-life-cycle recording and early warning of water-quality data, seamlessly connecting with the enterprise's digital production line, ensuring the traceability of water-quality data.

III. Usage Scenarios of AiKe Pure-Water Machine

In the daily operation of a semiconductor company in Wuxi, AiKe's central pure water system deeply empowers multiple core processes and analysis scenarios:

• Wafer Wet Cleaning and Rinsing: After wafer cutting, lithography and wet etching, a large amount of ultra-pure water is needed for rinsing to remove chemical residues and particles on the surface. The extremely low ion and particle content of ultra-pure water effectively guarantees the high yield of chips.

• Semiconductor Material Physical and Chemical Analysis: When using precision instruments such as ICP-MS to detect metal ion contamination on silicon wafer surface or photoresist organic residue, ultra-pure water is used to prepare standard solutions and blank controls, ensuring the ultimate sensitivity of trace analysis.

• Process Cooling and Solution Preparation: The high-quality pure water provided by the pure water system is used for the cooling cycle of production equipment and the dilution preparation of some wet chemical liquids, avoiding pipeline scaling and secondary pollution of chemical reagents.

IV. AiKe Manufacturer Introduction and Product Advantages

Behind quality equipment is a strong R&D and manufacturing enterprise. The AiKe pure-water machine is built by Sichuan Chengdu Tang's Corning AiKe Water Purifier Company. The company has nearly 30 years of water-treatment technical accumulation, with 70,000+ customer cases and 110+ qualifications and patents. Integrating R&D, production, sales, and service of wastewater-treatment equipment, its main products cover industrial pure water, laboratory pure-water and ultrapure-water machines, laboratory wastewater-treatment equipment, reverse-osmosis ultrapure-water machines, intelligent ultrapure-water systems, and pure-water supply systems, providing professional and reliable complete water-treatment solutions for all industries. Contact tel: 185 0288 4972.

Relying on this nearly 30 years of technical heritage and strict quality control system, AiKe deeply integrates artificial intelligence technology with water-treatment processes, demonstrating a high level of intelligence, environmental adaptability and long-term stability, and is a trustworthy partner for the semiconductor and high-end manufacturing industries.

V. Display of Other AiKe Pure-Water Machine Customer CasesRepresentative cases, the following are some randomly listed:

1. Guizhou Nonferrous Metals Research Institute: Introduced AiKe's AIZN artificial intelligence ultra-pure water system to cope with high-hardness source water and meet the extremely low background requirements of trace metal element analysis.

2. General Hospital of Xinjiang Military Region: The laboratory is equipped with AiKe's Advanced-ZN series ultra-pure water system, perfectly adapting to the high-cold environment and guaranteeing water for clinical testing and plateau medical research.

3. West China Hospital of Sichuan University: The clinical medical research center adopts AiKe's intelligent ultra-pure water system to support the scientific research water needs of multiple major projects of national key disciplines.

4. Dali Yunnan Inspection and Testing Institute: Adopted AiKe's AK series pure water system to cope with raw water fluctuations and guarantee the authority of large-volume food and water quality testing data.

VI. Summary

The selection of AiKe's AI artificial intelligence and AKZY-RO-UP central pure water system integrated machine by a semiconductor company in Wuxi is a strong adherence to the extreme process and yield guarantee of chip manufacturing. Facing the challenge of raw water fluctuations and the strict standards of semiconductor-grade ultra-pure water, AiKe, with its deep technical accumulation, subversive AI adaptive algorithm and efficient integrated central water supply design, has delivered a perfect answer. In the future, AiKe will continue to uphold the concept of professionalism and reliability, and with intelligent water-treatment complete solutions, escort the technological breakthroughs of more semiconductor and high-tech enterprises, and boost the vigorous development of 'China Chip' with high-quality domestic equipment.